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Vapor Blasting – What is it?

Vapor blasting is the combination of mixing water with abrasive which forms a slurry. This slurry is mixed into a fluid and evenly mixed as a liquid in the bottom of the hopper. We normally refer this as the sump. The liquid is pumped up to the blasting gun and compressed air accelerate the mixture propelling it towards the part. Depending on the vapor blasting application air pressures can range from 20 PSI- 150PSI but 70-80 PSI being the sweet spot for most applications. Check out the video if you haven’t already done so to see other applications that vapor blasting is used for. Continue reading to learn more about vapor blasting and this revolutionary process.

 

Applications for wet blasting

  • Automotive/ Motorcycle – Vapour blasting has been the primary process for cleaning motorcycle and engine components since early 2012 when we first released content on cleaning these parts. If you’re looking to provide the best OEM finishes on the factory original parts then look no further. With the lack of abrasive embedment in the part and the smoothing nature of the blast its no wonder why vapor abrasive blasting is the process of choice for this application. During the tear down and rebuilding of these parts you will encounter many challenges and different materials needing to be cleaned such as rubber, plastic, brass, aluminum, and magnesium. Since vapor honing equipment mixes water with abrasives this helps provide a washing and blasting process all in one. The water cushions the abrasive making tradition dry blasting outdated due to its damaging effects.

 

  • Industrial Uses- There are hundreds of applications for aqua blasting used in the industrial world from coating prep, to finishing cnc parts, to general part cleaning. Each industrial application is unique for the revolutionary wet blasting process and all can be valuable for your operation in cutting operating costs with your current part cleaning needs.

 

  • Outdoor Blasting- Larger outdoor projects also benefit from liquid honing as well. There are many brands of wet blasting pressure pots and all have their place. Some of the main uses for outdoor blasting could include removing graffiti, boat hull cleaning, bridge coating removal. The biggest benefit like all vapor honing machines offer is the lack of dust surrounding the work area. This is helpful for the person blasting but also the environment specifically if the project being blasted has harmful coatings or paint on them.

 

  • CNC Machining- One of the best blasting process is wet abrasive blasting to remove cnc machine tool marks and prep for coatings such as anodize. With the ability to do smoothing, de burring, and surface prep in one process this offers incredible time savings and also cost savings. The biggest benefits of the wet blasting system is the reduction in operating costs compared to sand blasting machines. It is said that a vapor honing machines will outlast dry blasting machines 8-10 times longer. Also, this goes for the consumables as well such as the abrasive used for blasting. Since abrasive is the largest consumable in any blasting operation this is a huge cost saver for your business.

How do you know if vapor blasting is right for you?

I would ask if you currently use parts washing or a form of abrasive blasting? If you answered yes then you can benefit from vapor honing. Generally anyone building or turning wrenches on a daily basis can benefit in some way from vapor abrasive blasting. Whether your trying to increase the output and cleanliness of your current parts or you’re tired of the dusty mess your dry blasting is leaving you. The biggest benefit to a vapor blasting machine is the combination of both the parts washing and the abrasive blasting operation. This combination of both process not only increases output but also lowers your operating costs as well. Vapor honing has become the number one solution for all industries trying to speed up their parts cleaning processes. I would challenge any process against vapor blasting on a speed and effectiveness level because vapor honing is much better.

Vapor Blast Advantages

Vapor abrasive blasting has many other advantages in that it is a chemical free process making it environmentally friendly. Also, users will not have to be at risk to such harmful chemicals that some parts washing system utilize. Vapor blasting also creates less operating cost due to the decreased disposal and waste costs. Consumables in a vapor blasting machine last 8-10 times longer than traditional sand blasting. Vapor blasting consumables are: blasting nozzles, windows, gloves, abrasives. Imagine if you could increase your abrasive life span by simply switching to vapor blasting. This cost savings alone helps cover the increased cost of equipment. It is also important to look into the fact that all wet abrasive blasting machines also last longer than dry blasting machines due to the lack of wear and tear on them from the abrasives. Since dry blasters have no way to shield the metal cabinet other than utilizing rubber lined walls the abrasive under extreme velocity starts wearing away at the machine. In wet blast cabinets the water is cushioning the blow of the abrasive against the machine this in turn extends the life of the machine.

Is your dry blaster spraying dust all over your shop?

One of the biggest advantages of vapor abrasive blasting systems is the lack of dust generating. I’ve toured thousands of blasting rooms to date and the biggest problem and concern is the dust mess that created from a dry blaster. Probably the biggest reason to date of why people switch to wet vs dry blast. We always get questions about the cons to switching from dry to wet would be. If you’re around a vapor blasting system for long at all the major downfall could be the dripping of liquid mixed with abrasive onto the floor however most prefer dripping a bit of water rather than dust you cant see.

With vapor blast you can mix abrasives

So we’ve solved the dust mess what’s next? Let me ask can you mix abrasives in your dry blast cabinet? Another huge benefit is you can mix different abrasives types and size to change the outcome of the blast. This is generally very helpful when someone’s looking to be a bit aggressive while still maintaining an appropriate level of surface smoothness. Mixing of abrasive in vapor honing equipment is also common.

With vapor blasting you can use even the finest of abrasives

Did you know that there are abrasives as small as a human hair in size? There are not many abrasives that are this small but the ones that are can be. Dry blast systems struggle with feeding and consistent delivery of the finest abrasives. The water and mixing of the fine abrasives in the vapor blast system make this an easy task to use the smallest of abrasives. Even the smallest of abrasives have their place in industry whether your preparing the surface for a plating or coating or trying to provide the smoothest surface possible.

Decrease abrasives embedment into substrate of parts

Since the introduction of mixing water within the abrasive the water helps cushion the part from the harmful effects and possibility of abrasive being left in the part surface. This is huge for many applications where premature part failure could occur due to abrasive being left behind after an abrasive blasting operation.

We at Vapor Honing Technologies take our job very seriously when helping you find the right equipment for your processing needs. Let us take a moment to help you spec out a process for your next application and we promise you’ll be glad you did.

Call our office:  (828)202-5563

Email Us: info@vaporhoningtechnologies.com

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